Knowledge

The Hard Facts About Recycling and Composting

This is worth an entire chapter of its own.

Fact: The likelihood that a plastic-printed object will reach its appropriate end-of-life (EOL) destination remains exceedingly low. While all plastics are “technically” recyclable, the financial and infrastructural requirements necessary for effective recycling are largely absent.  We call this wishcycling, a term created in the early 2010s by experts within the field of recycling and sustainability to describe the mindset of “We all wish it was recycled, but we all know it won’t be”.

For over 50 years, petrochemical companies have perpetuated the narrative that the global plastic waste crisis can be resolved simply by increasing recycling efforts. However, these same entities have actively—sometimes covertly—lobbied against the development of essential recycling infrastructure.  Or worse, created “new and improved methods” of wishcycling with “chemical recycling”. These are simply distractions to the root cause.

The driving force behind this opposition is purely economic. For every single kilogram of recycled plastic sold, it equates to one kilogram less of virgin plastic being manufactured and sold, directly impacting the petrol-chemical corporate profits. Since we do not hold these companies accountable for the pollution they generate daily, recycling will remain an impractical solution to the planet’s plastic waste problem.

Furthermore, the PLA industry and its claims of compostability follow a similar narrative of “Plant the seeds, and the garden will grow”.  Since its introduction into the market, PLA has been positioned as a replacement for certain petrochemical-based materials, emphasizing its bio-based origin and renewable feedstocks. However, its degradation is highly dependent on specific conditions that are rarely met in real-world environments. 

This limitation is evident in the requirements of ASTM D6400, which mandates that industrial composting facilities be equipped with controlled, enclosed digesters capable of maintaining elevated temperatures (above PLA’s glass transition temperature), regulated pH, moisture levels, and oxygen availability. These stringent conditions are virtually nonexistent in natural biomes—except, perhaps, inside a volcano.

When PLA does not encounter the appropriate conditions for degradation, it does not harmlessly disappear. Instead, it undergoes mechanical erosion, fragmenting into micro- and nano-plastics that persist in the environment. These particles have been scientifically proven to be toxic to marine life, further challenging the notion that PLA offers a truly sustainable end-of-life solution.

While PLA represents a step toward reducing dependence on fossil fuels by utilizing renewable resources, the infrastructure necessary to support its proper end-of-life (EOL) disposal remains largely inaccessible to the average consumer. 

Moreover, ASTM D6400 Industrial Compostability does not apply to highly crystalline PLA (commonly known as High-Temp PLA), as its increased glass transition temperature (Tg) renders it unsuitable for industrial composting. This distinction is often overlooked, further complicating some of the PLA’s sustainability claims. 

Additionally, compostable bioplastics provide no tangible benefits to the composting industry. These materials do not enhance the organic content of compost, nor do they contribute nutrients or improve soil efficacy. As a result, composting facilities classify them as contaminants, ultimately diverting them to landfills—the very outcome they were intended to avoid. 

This highlights a fundamental failure in achieving a circular economy for these materials. Governments—except for Italy—have largely ignored the issue, corporations remain unwilling to fund the necessary infrastructure, and consumers, despite their best intentions, are misled by greenwashing claims and wishcycling practices that promise sustainability but fail to deliver real solutions.

And What About "Mismanaged" Plastics?

“Mismanaged plastics” is a carefully crafted marketing term, designed by global environmental groups to avoid directly challenging the powerful petrochemical industry. Mismanaged plastics simply mean litter—or more bluntly, plastics for which no one takes responsibility at the end of their life. In the United States alone, littering accounts for 19% of all plastics discarded into the environment.

Beyond individual waste, entire industries rely on plastics for daily operations without viable end-of-life solutions. Agriculture, commercial fishing, and even sport shooting (hunting and marksmanship) function in sensitive environments, where plastics are routinely left behind in fields and forests, buried in soil, or discarded at sea.

These industries continue to operate under the assumption that plastic waste will simply “disappear” when it persists for decades, fragmenting into microplastics, infiltrating ecosystems, building up within our food chain, and directly onto our dinner plates.

Until true accountability is enforced, the concept of “mismanaged plastics” will remain nothing more than a convenient way to shift blame away from those responsible for the waste crisis while still not accounting for the number of plastic bottles, caps, and straws accumulating by those who litter or “miss-managed” their plastics.

Meanwhile, continue to dispose of your failed prints into the garbage bin. Do not be tempted to send to your municipality composting bin, as these facilities are not equipped to tell the difference between a PLA and PHA. They will simply treat all plastic equally and collect them to deliver to the landfill.

To the right are examples from the industry list that are found daily.

In the US alone, an estimated 83 Metric tons of discarded shotgun wads are annually sent off into the environment at the end of a barrel each year.

Discarded fishing nets and assorted materials.

Clarification on Biodegradable

Unfortunately, due to the lack of federal regulations, and scarce state regulations, the word “biodegradable” has been used and abused to the extent that it may have lost its true meaning.

TÜV Austria maintains a recognized standard that is considered one of the most challenging to achieve. It is expected that new, more robust standards will be implemented in the future to close such loopholes. And it is important to be cautious of self-governing bodies with board members made up of CEOs, presidents and CMOs from the industry they claim to regulate.

Beyondplastics.org published a report on the subject, which, despite missing a couple of critical points, offers conclusions worth considering for improvement.

https://www.beyondplastics.org/publications/demystifying-bioplastics

For further information and a broader overview of the different methods and biomass used to make PHA, we recommend this great read from our partner OliveBio: https://olivebio.com/how-are-polyhydroxyalkanoates-phas-produced

For further information on the global PHA industry, we recommend checking out GO!PHA.com

Key Facts on Compostability, Biodegradability, and Environmental Impact

Fact #1

A material that is compostable is not necessarily biodegradable. However, a material that is biodegradable is inherently compostable under the right conditions.

There are multiple forms of composting, and they do not function equally. A home composting system with limited control over humidity, temperature, pH, and bacterial concentration is vastly different from an industrial composting facility, which is specifically designed to break down materials like PLA under controlled conditions.

Greenwashing is widespread, particularly in marketing. Simply labeling a product as “compostable”—regardless of font size or shade of green color—does not mean it can be discarded in a backyard composting system. The specific composting method required must be indicated, such as “Industrial Compostable” or “Home Compostable.” 

Marine environments are the most sensitive biomes on the planet. While they cover 71% of Earth’s surface, with 96.5% comprising the oceans, the long-held notion that “the solution to pollution is dilution” has led to widespread misuse. Instead of diluting, we continue to accumulate plastic pollution in marine ecosystems year after year. 

Biodegradation testing in marine environments is among the most complex and rigorous. These ecosystems have significantly lower bacterial concentrations, making them one of the most challenging conditions for assessing true biodegradability.

Biodegradability alone is insufficient if the material releases toxins during degradation. Composting bioplastics serves no benefit if the resulting soil is contaminated with exotoxins, posing risks to plant growth and human health. 

Ecotoxicity and fragmentation testing are essential to verifying true biodegradability. Without proper testing, materials that claim to be “biodegradable” may still contribute to microplastic pollution and environmental harm.  Thus, we have adopted the Marine Biodegradable Standard from TÜV Austria for our PHAs.

The testing is made up of three consecutive trials. First, starting with ASTM6691, using sea water collected from nearby shores and paper (cellulose) as the benchmark for sustained biodegradability within the environment. For materials to pass ASTM6691, they must degrade as fast or faster than paper. The measurement for the degradation is CO2, thus validating bacteria activity in the medium. This test lasts 6 months, it cannot be accelerated or modified.

The second test utilizes the same seawater used during the first test and introduces microscopic crustacean life, specifically “Daphnia magna,” a species of water flea. To pass, they must survive at a 90% rate for a 24-to-48-hour exposure period.

The third and final test evaluates the fragmentation effect, ensuring that the material breaks down when exposed to a marine environment. This assessment uses cellulose (paper) as a benchmark and is considered the most challenging to meet, as it verifies the material’s biodegradability in such conditions.

Please note that mixing drinking water with table salt does not accurately replicate an oceanic environment required for degradation. This mixture lacks naturally occurring bacteria and other organisms necessary for this process. Therefore, testing PHA printed parts in salted water is ineffective.

Cellulose (paper) is used as a benchmark because we understand its degradation rate and environmental impact. This makes it an excellent reference for creating biopolymers that minimize negative effects if mismanaged.

What are the loopholes? When money is involved in marketing claims, companies will exploit them. The common issue is the misuse of ASTM6691. This test supports biodegradation evidence but isn’t perfect. It uses seawater at 27°C, unrealistic temperature compared to average ocean temperatures of 5-6°C, impacting bacteria activity and degradation speed.

Additionally, the test stops at 80% biodegradation instead of 100%, allowing companies to mix expensive PHA with cheaper alternatives such as PLA and still pass. While toxicity testing should control this, some companies manipulate parameters or skip true toxicity tests.

Energy Consumption: FDM materials: PLA vs. PETG vs. PHA

Fused Deposition Modeling (FDM) 3D printing is rapidly becoming a household staple, much like the introduction of personal computers in the early 1980s. This widespread adoption has been largely driven by the open-source community that initially pioneered this technology. We compared the energy consumption between two of the most common FDM filaments, PLA and PETG, with PHA. And we were even surprised at the results!